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MDR-SCD-10 非接触式断链保护器

产品名称/Product Name:非接触式断链保护器/Non-contact chain break protector

环境温度/Ambient temperature-20℃~65℃

对湿度/Relative humidity≤95%(25℃时)
电源/Source单相 220V、50HZ/Single phase 220V, 50HZ
输出接口/Output Interface无源接点、AC220V/5A/Passive Contact, AC220V/5A
周围介质/Peripheral Media无易燃易爆、无腐蚀性介质的场所/Places without flammable, explosive or corrosive media

基本介绍/Basic introductionMDR-SCD-10非接触式断链保护器是针对各场景链条传动设备而开发设计的。非接触式断链保护器通常采用接近开关、磁感应等非接触式检测技术。当链条正常运行时,保护器处于监测状态;一旦链条出现断裂、松弛或脱落等异常情况,保护器能够迅速检测到信号的变化,并触发相应的保护动作。

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       MDR-SCD-10非接触式断链保护器内置接近开关货感应器,感应器至于传动设备横梁上部,然后通过感应器感应到的开关量信号输入到PLC中,也可以直接用复位器控制,本产品对传动设备的电机及机械传动装置常出现的堵转、卡转、超载、慢转,链条打滑、传动链(带)脱落、传动轴断裂等电气及工艺出现的故障均能有效及时的处理,发出开关量信号。
       MDR-SCD-10 non-contact chain break protector has built-in proximity switch sensor. The sensor is on the upper part of the beam of the transmission equipment, and then the switching signal induced by the sensor is input into the PLC, which can also be directly controlled by the reset device. This product can prevent the motor and mechanical transmission device from blocking, jamming, overload and slow rotation. Chain slip, transmission chain (belt) off, transmission shaft fracture and other electrical and technological failures can be effectively and timely handled, and the switching signal is issued.

刮板机断链保护器接线图

断带保护装置组成:

       MDR-SCD-10断带保护装置主要由速度传感器和保护器组成,速度传感器为一电磁感应式脉冲信号发生器。保护器安装于刮板的就地电控箱或集控室内。断带保护装置接收速度传感器的信号,并检测脉冲信号的频率,当脉冲信号频率低于设定值时,断带保护装置动作,输出一开关信号,用于控制驱动电机停止运行,从而保护设备。断带保护装置动作后会自锁,此时即使速度传感器有正常脉冲信号输入,保护器也处于报警保护状态,短按复位键,让保护器复位。

Broken tape protection device composition:

        The MDR-SCD-10 belt break protection device is mainly composed of a speed sensor and a protector, and the speed sensor is an electromagnetic induction type pulse signal generator. The protector is installed in the local electric control box or centralized control room of the scraper. The belt break protection device receives the signal of the speed sensor and detects the frequency of the pulse signal. When the pulse signal frequency is lower than the set value, the belt break protection device acts and outputs a switching signal to control the drive motor to stop running, thus protecting the equipment. Break the protective device will self-lock after the action, even if the speed sensor has a normal pulse signal input, the protector is also in the alarm protection state, short press the reset key to reset the protector.


断带保护装置工作原理

       断带保护装置安装在被传动轴旁,被传动轴装有检测片。当电动机运转时,通过传动装置驱使被传动轴转动,被传动轴上的检测片也随之转动。旋转探测仪接收到检测片的均匀间隔脉冲信号,此时旋转探测仪为闭合状态,通过串接中间继电器的自保触头使交流接触器吸合,交流接触器主触头闭合使电机转动。当设备发生卡转,堵转、皮带打滑、传动带脱落故障时,被传动轴将慢转或停转,此时检测片也随之慢转或停转,断带保护装置将接收不到检测片的均匀间隔脉冲信号。在工艺时间内(5秒)未接收到转动信号,旋转探测仪将由闭合状态转为断开,中间继电器也断开,交流接触器断开及时停机,可靠的保护设备(此产品接收检测片转动信号与电机大小无关)。


Working principle of belt break protection device:

        The belt break protection device is installed beside the driven shaft, and the driven shaft is equipped with a detection piece. When the motor is running, the drive shaft is driven by the transmission device, and the detection piece on the drive shaft is also rotated. The rotating detector receives the evenly spaced pulse signal of the detection piece. At this time, the rotating detector is in the closed state. The AC contactor is drawn by connecting the self-holding contact of the intermediate relay in series, and the main contact of the AC contactor is closed to make the motor rotate. When the equipment is stuck, blocked, belt slip, and the transmission belt falls off, the driven shaft will turn slowly or stop, and the detection piece will also turn slowly or stop, and the broken belt protection device will not receive the uniform interval pulse signal of the detection piece. If the rotating signal is not received within the process time (5 seconds), the rotating detector will change from closed state to disconnected, the intermediate relay is also disconnected, the AC contactor is disconnected in time to stop, and the reliable protection equipment (the product receives the rotating signal of the detection piece has nothing to do with the size of the motor).

环境温度/Ambient temperature-20℃~65℃

对湿度/Relative humidity≤95%(25℃时)
电源/Source单相 220V、50HZ/Single phase 220V, 50HZ
输出接口/Output Interface无源接点、AC220V/5A/Passive Contact, AC220V/5A
断链保护器工作制/Chain Break Protector Working System24 小时工作制/24-hour working system
周围介质/Peripheral Media无易燃易爆、无腐蚀性介质的场所/Places without flammable, explosive or corrosive media

调试方法/Debugging Method
1、安装好保护器和速度传感器,按图接好线后,检查接线无误。
/Install the protector and speed sensor and check if the wiring is correct after connecting according to the diagram.

2、接通电源,启动主机,约 15 秒后待设备速度正常后,按住设定/复位键2秒,指示灯闪烁,失速报警器进入智能设定状态,设定完成后自动进入运行状态。
/Switch on the power supply and start the host machine. After about 15 seconds, wait for the device speed to be normal, press and hold the setting/reset key for 2 seconds, the indicator flashes, Stall alarm enters the intelligent setting state, and automatically enters the running state after the setting is completed.


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